Mixing of dry powder is an important industrial process that is used in the manufacture of pharmaceuticals, food, metals, plastics, and chemicals. The choice of your powder mixer machine can be extensive and quite confusing. Follow these tips to help you narrow down your choices.
Continuous or Batch Operation
This is one of the critical aspects to consider when choosing a dry powder mixer. When it comes to batch mixing, you can identify and trace the whole batch. This is quite important in total quality control. You should note that batch operations are quite versatile and are useful in multipurpose operations. Make sure you analyze your manufacturing operations and choose a powder mixing machine that complements the process.
Mixing Time
Studies have shown that when a machine takes a shorter time to achieve a uniform mix, this lowers the operation costs. Additionally, you will have less product degradation if you are mixing sensitive materials. Therefore, you should pay attention to the efficiency of the machine. Unfortunately, there are few machines that meet this particular requirement.
Ease of Discharge
If you decide to purchase a batch powder mixer, then you need to consider its discharge rate. This is because you want a powder mixer that empties smoothly and fully without leaving any residue behind. When inspecting the machine, start by opening its size because most of the powder products are sticky.
Power Consumption
When selecting a dry powder mixing machine, you need to consider the amount of power it consumes. It is advisable to go for energy-efficient machines. Do not be misled by the motor power installed, but also analyze the blending power required. You can find machines that mix small portions in batches but have their mixing arms rotating continuously. Such machines have lower power loads.
System Design
You need to consider the design of the total system when choosing your dry powder mixing machine. For instance, you do not require a high-accuracy machine if you want to blow discharged products.
Factory Space
Although this seems to be quite obvious, this is something that you must consider carefully. This not only implies actual space but also access to requirements for discharge and loading. You should also consider its cleaning requirements. Ensure you pay attention to the ceiling height, especially when choosing tall machines.
Ease of Cleaning
How is it easy to clean your dry powder mixer? Always pay attention to this if you are manufacturing different products. In such cases, cleaning is critical, particularly in chemical and food factories.
Conclusion
When purchasing a dry powder mixing machine, you should consult experts to avoid making costly mistakes. Remember that when the mixing result is negatively impacted, it will affect the next manufacturing stage and the quality of the final product. Thus, engineers and experts can help you plan in advance and choose machines with appropriate specifications to meet your needs. Also, you should ensure you get the right type of powder mixer. Some processes require specialized mixers, which are difficult to find.
